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Heat is considered to be a deadly enemy to personal productivity as well as most industrial equipment that are used across the industry verticals. To combat this heat and make the environment workable, an industrial air conditioner is used. In simple words, industrial air conditioning can be considered as a mechanical replacement of heat generated through various sources and processes with cooled, refreshing, and cozy air. These days, almost all the commercial establishments and industrial facilities are equipped with effective and efficient industrial air conditioner units for the satisfactory resolution of the heat-induced problems caused by the following tools and machines used across the industrial segments:

• Computers
• Electronic instruments
• Precision electronic manufacturing equipment
• Motors in the heavy-duty machines

Apart from all the above, the insulation experts believe that even the presence of human beings in a particular closed zone or area also contributes to overheating. In industrial setups where a large number of people work, the gathering of people performing their respective roles also creates a robust amount of heat in an industrial unit or facility. Overheating is a common sight in almost all industrial units, and the machinery that is used to manufacture critical equipment with highly precise measurements and tolerances often call for effective and efficient cooling for proper functioning. There was a time when in industrial and commercial facilities, personal or individual comfort used to be adjunct to the maintenance of tools and equipment. Under that scenario, those who used to work near the primary equipment and machines were the accidental beneficiaries of the industrial air conditioning. But in contemporary times, the scenario has completely changed. Industrial cooling has become the need of the hour not only for the proper functioning of the tools and equipment but also for the individual productivity of the workers or employees.

‘Sick Building Syndrome’ V/S Industrial and Commercial Establishments

Although much has already been done as far as air conditioning in the industrial establishments is concerned, the sick building syndrome still haunts various buildings. The term sick building syndrome refers to problematic establishments including the following:

• Manufacturing facilities
• Office buildings
• Educational institutions
• Production houses
• Laboratory and testing facilities

The air quality in such buildings affected by the sick building syndrome is such that employees fall ill when present in them for longer durations. These illnesses that workers or employees fall prey to are caused by the absorption of the unhealthful vapors and a large number of dangerous contaminants released by the materials used in the making of the building. Thus, industrial air conditioning has become one of the most critical concerns not only for the individual comfort and health but also for the optimum productivity of the workmen as well as tools and machinery.

Industrial air conditioner: Spreading cool air around the building

An air conditioner installed in an industrial facility or establishment is usually a centralized cooling framework that comes equipped with an ultra-sophisticated ducting system distributing the cold air all across in equal proportion. The ducted system is often quite similar to those used in the residential settings but on a much bigger and different scale and magnitude. In this ducting framework, there are certain baffles and controls that facilitate effective and efficient distribution of cool and cozy air in each and every part of the building. There is a mechanism of thermostats inside the property that permits different zones to set the desired temperature. There is a techno-rich arrangement for monitoring the framework and sensors to make sure that the levels of humidity, as well as temperature, are appropriate and as per the exacting requirements of that particular place or work environment. There is a well-defined process for monitoring air quality. The systems installed vent air from the inner part of the building to replace it with outer air after a certain time span. It makes sure that the levels of internal pollutants are at their lowest with strict adherence to the standard air quality index.

Major differences between Industrial and Residential AC Units

Size

The difference is obvious as far as the size is concerned. An air conditioning system installed in the residential settings is able to deliver 5 to 8 tons of effective cooling whereas an industrial air conditioner is capable of delivering more than 50 tons of effective cooling.

Modular

As far as the basic operating principle is concerned, an industrial air conditioning system, be it the industrial heavy duty air cooler or any other purpose, works in the same way as a residential system does – and that is the circulation of the refrigerant. But the frameworks installed in the industrial settings are far more complex. It is because they need to handle diverse conditions with better efficiency, precision, and control across the parts of a particular industrial establishment. One of the biggest complex differences between an industrial and residential AC unit is that industrial ACs are modular. In these units, all the components remain in single cabinets to add more units when more cooling capacity is require

Drainage

An air conditioner cools down the air by evaporating refrigerant while also drawing moisture from the air. This moisture calls for the removal from the AC unit and the building as well. A residential AC unit does it by using a small pan and tube whereas the industrial system carries it out through a special piping mechanism.

Maintenance needs

Most residential air conditioning units call for regular maintenance techniques but in the case of industrial ACs, things are different. The system requires technicians who have specialized practical knowledge within the field, and the ability to adapt to offer maintenance services as per the exacting needs of the customers.

Concluding Remarks

Founded in the year 1982, Kabu Projects is an Indian conglomerate headquartered in New Delhi. Today, the company enjoys an unmatched reputation and international recognition with its brand “ATMOS” specializing in the field of heavy-duty industrial air conditioner & refrigeration along with . The company has earned a formidable reputation as the most trusted and reliable brand in steel plants, non-ferrous smelters, heavy equipment manufacturing & mines.